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Evaluation of Molybdate Conversion Coatings for Aluminum Alloys by Electrochemical Impedance Spectroscopy

June 2001

By: Luz Calle & Louis MacDowell

Abstract

Electrochemical impedance spectroscopy (EIS) was used to investigate the corrosion inhibiting properties of proprietary molybdate conversion coatings on aluminum alloy 2024-T3 in aerated 5% (w/w) NaCl.  Corrosion potential and EIS measurements were gathered for six formulations at several immersion times for two weeks.  The conversion-coated alloy panels showed an increase in the corrosion potential during the first 24 hours of immersion that later subsided and approached a steady value.  The EIS spectra of the conversion-coated alloy were characterized by impedance that is higher than the impedance of the bare alloy at all the immersion times.  The low frequency impedance, Zlf, for the conversion-coated alloy was higher at all the immersion times than that of the bare panel.  This indicates improvement of corrosion resistance with addition of the molybdate conversion coating.  Scanning electron microscopy (SEM) revealed the presence of cracks in the coating and the presence of cubic crystals believed to be calcium carbonate.  Energy dispersive spectroscopy (EDS) revealed the presence of high levels of aluminum, oxygen, and calcium but did not detect the presence of molybdenum on the test panels.  X-ray photoelectron spectroscopy (XPS) indicated the presence of less than 0.01 atomic percent molybdenum on the surface of the coating.

For additional information, a complete copy of this study is available as NASA Report.  Send requests for copies to corrosion@ksc.nasa.gov.

To download a full copy of this report in Adobe's pdf format for local printing, click here.  (0.16MB)

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